PholarWeld Automation Equipment Co., Ltd.

Tube To Tube Sheet Welding Machine

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Tube To Tube Sheet Orbital Welding Machine
Tube To Tube Sheet Welding Machine  PholarWeld
Close-up image of MK60 welding
On-site photos_2
Tube To Tube Sheet Orbital Welding Machine
Tube To Tube Sheet Welding Machine  PholarWeld
Close-up image of MK60 welding
On-site photos_2

All Position Tube Sheet Welding Machine For Heat Exchangers


The welding equipment designed for automatic TIG welding of pipe and tube sheet is suitable for automatic welding of tube sheet of high & low pressure vessels, boilers, heat exchangers, etc. It can weld titanium alloy, stainless steel, carbon steel and other materials. Welding methods are flat-head of pipe welding, pipe extension fillet welding, wire welding and self-melted welding without filling wire are available, with fast welding, good welding seam, high quality characteristics, MK400 welding power source is standard configuration, the welding range of pipe diameter is 16-76mm, the flat-head of pipe welding and the pipe extension fillet welding can be completed perfectly. Mainly used in boiler, pressure vessel, heat exchanger, food, pharmacy, power plant and other industries.

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Introduction

Flexible Leasing & Sales

Breaking away from the single sales model, we offer diversified solutions combining "equipment sales + flexible leasing".

Non-standard customization

We provide professional non-standard equipment customization services to address customers' specific workpiece materials and complex process pain points.

Special Builds

If you have unique requirements, we offer special design options tailored to your specific requests.

Specification

Pipe plate welding formPipe extension/Pipe flat-head
Wire diameter(mm)Φ0.8~1.0mm
Weldable pipe diameter(mm)φ16~76mm
Welding protection gasArgon
Welding head rotation speed(rpm)0.3~6rpm
Welding materialCarbon steel,stainless steel,titanium alloy,etc.
Arc length adjustment distance(mm)20mm
Cooling methodCirculating water cooling
Welding torch tilt angle0°~35°
Rated current(A)60%315A
Max welding current (A)400A
External dimensions545*292*509mm
Max wire feeding speed(mm/min)1680mm/min
Weight (kg)13kg

Competitive Advantage

Precise counting:Hollow cup DC, high performance encoder, precise counting of welding rotation.
3 Claws & Pneumatic positioning:With 3 claws and pneumatic core-expansion positioning device, the torch body has wire feeding structure, can achieve wire filling and non wire filling welding, the wire spool is 1KG loading, tungsten electrode using standard diameters 2.0-3.2mm.
Universal joint design:The cooling water, shield gas and conduction are universal joint design, which has the characteristics of easy operation, light weight and small volume.

Application

Gantry Side-beam Auto Welding Equipment
Gantry Side-beam Auto Welding Equipment
Cylinder Coil Pipe Auto Welding Equipment
Cylinder Coil Pipe Auto Welding Equipment
Auto Plate Butt Welding Machine Configuration
Auto Plate Butt Welding Machine Configuration
Gantry Side-beam Auto Welding Equipment
Gantry Side-beam Auto Welding Equipment

Faqs

  • What types of automated equipment does your company primarily sales?

    Our company specializes in the research, development, manufacturing, installation, and sales of various automated plasma welding equipment, deep penetration welding equipment, robotic welding stations, wear-resistant surfacing equipment, welding auxiliary equipment, robotic cutting workstations, grinding and polishing machines, automatic coiling pipe machines, and non-standard automated production lines. We also handle and act as an agent for various import and export businesses.

  • What after-sales services are provided for this equipment?

    Our company provides comprehensive after-sales services, covering equipment commissioning, parameter optimization, operator training, and long-term maintenance. In case of emergency malfunctions, we promise to provide remote guidance within 24 hours. We also conduct regular follow-up visits, spare parts supply, and technical consultation services to ensure your production runs smoothly.

  • Can I visit your company to observe equipment operation or perform trial welding?

    Yes. We welcome customers to visit our factory and observe equipment demonstrations. If needed, we can arrange trial welding using actual workpieces provided by you to verify the equipment's process effectiveness and weld quality.

  • How much more efficient is automated welding equipment compared to manual welding?

    Automated welding equipment can operate continuously for 24 hours. For the same weld specifications, the time required is reduced by 2-3 hours compared to manual welding, increasing efficiency by over 60%. For example, a job that would take 3 skilled welders 3 days to complete can be finished with high quality in 1 day by a single welding robot, while also reducing wire and gas consumption by 20%-40%. Overall, automated welding can reduce labor costs by approximately 60%.

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