Plasma arc welding is an arc welding technology where ionized gas is ionized to produce high-temperature ionized gas. This ionized gas passes through a small hole in the center of a water-cooled nozzle via a special compression structure of the welding torch, forming a stable plasma compression arc. This arc melts the workpiece to achieve a greater penetration depth. It is generally classified into three types: transferred arc, non-transferred arc, and hybrid arc. The transferred arc process is the most commonly used.

Plasma welding is a welding method that uses a plasma arc as a heat source. It is an automated welding technology that offers significant improvements in performance compared to traditional TIG welding. The plasma gas is typically pure argon, which has good ionization capabilities and arc stability. The shielding gas can be selected based on the material being welded.
Stainless steel welding uses 95-97% argon + 3-5% hydrogen; rare metals such as titanium and zirconium use high-purity argon; carbon steel uses pure argon or an argon-hydrogen mixture. The selection of the plasma process method is determined based on the user's welding specifications.

K-TIG automatic welding achieves the effect of a plasma arc through efficient electromagnetic compression of the arc. During welding, the arc energy is concentrated, and the arc pressure balances with the surface tension of the molten metal in the weld pool, forming a stable keyhole effect. This results in superior penetration capability, allowing for one-time welding of carbon steel plates up to 10mm thick, stainless steel plates up to 12mm thick, and titanium alloy plates up to 14mm thick. It is a novel welding technology between traditional argon arc welding and plasma welding, possessing both the aesthetically pleasing capping effect of traditional argon arc welding and the excellent penetration power of plasma welding.

For high-quality welding of stainless steel tanks, plasma welding is a better choice. Its advantages are: ① Concentrated arc energy and a small heat-affected zone, better preserving the corrosion resistance of stainless steel; ② It allows for single-sided welding with double-sided forming, and the back-side forming is aesthetically pleasing, greatly simplifying the back-side argon purging protection for containers with stringent requirements. Our company's core business is plasma welding equipment, and we can provide you with complete technology solutions including ionizing gas and shielding gas formulation.

To ensure welding quality, we require the radial runout and axial movement accuracy of the welding rotator to be controlled within ±1mm. If the precision of the supporting equipment is too low, it will exceed the adjustment range of the tracking system, potentially leading to weld misalignment. We can provide integrated solutions for a complete set of welding auxiliary equipment (including welding rotators, positioners...) to ensure optimal fitting accuracy.

Yes. When welding circular seams, the workpiece is placed on the welding rotator, and the welding head rotates 90°. The welding rotator drives the workpiece to rotate, completing the circular seam welding. When welding longitudinal seams, the workpiece is fixed, and the rotator moves in a straight line to achieve longitudinal seam welding. The two modes can be switched seamlessly.

This equipment is specifically designed for circular and longitudinal seam welding of cylindrical workpieces, suitable for stainless steel welded pipes, pressure vessels, tanks, etc. The equipment needs to be used in conjunction with welding rotators, positioners, etc., and can handle cylindrical works with diameters of Φ200-3000mm and lengths≤6500mm. Larger sizes can be customized with custom structures. Our mature processes cover stainless steel, carbon steel, aluminum, titanium, etc., and high-quality forming can be achieved through MIG/MAG, PAW, SAW, and TIG technologies .

Dual or quadruple welding torches are often used for simultaneous symmetrical welding to balance heat input and reduce deformation. The crossbeams are equipped with high-rigidity carriages and strong clamping devices, combined with segmented welding, to effectively control the dimensional accuracy of the structural components after welding while ensuring a high deposition rate.

It adopts touch screen + PLC control, with an intuitive interface. It features parametric programming, weld seam memory, multi-axis linkage, and fault self-diagnosis. Operators only need to input workpiece specifications and technology parameters; the system automatically generates the program, making it simple and easy to learn.

The effective stroke of the crossbeam is typically 2-6 meters, and the vertical lifting range is 2-5 meters. More can be customized according to the workpiece.

It mainly serves the boiler, pressure vessel, pipeline, and chemical industries, as well as the automatic welding of large metal structural components. It can be used for internal and external longitudinal and circular seam welding of various pressure vessels, single or multiple cylinders, large-diameter pipes, vessel head seam welding, welding of the inner wall of the cylinder and head and surfacing welding of the head opening reinforcement zone, etc.

A dual welding torch configuration can be customized for thick plates with double-sided forming or high deposition rate welding. It can meet different plate thicknesses and process requirements.

Food-grade welding requires smooth, spatter-free, easy-to-clean, and corrosion-resistant welds. The equipment needs to be equipped with plasma or TIG welding to ensure aesthetically pleasing welds; argon purging on the back side is required to prevent oxidation and rust on the weld back side; the entire welding process should be programmed and controlled with stable parameters to avoid spatter or poor weld formation caused by human factors.

It can be used for welding products such as food machinery, dyeing and finishing equipment, power switches, cylinders, medical machinery, special chemical containers, power pipelines, and air conditioning machine housings. It is mainly used for welding the inner and outer longitudinal seams of medium and thin-walled cylinders and can be equipped with welding technologies such as TIG, MIG/MAG, SAW and PAW.

Fixed crossbeams have non-adjustable height, resulting in a more stable structure and lower cost. They are suitable for applications with simple product specifications and large production volumes. Lifting crossbeams have electrically adjustable height, accommodating cylinders of different diameters, offering high flexibility and suitability for multi-variety batch production.
Selection requires comprehensive consideration of product specifications, investment budget, and available space. Both models can be customized.

Yes. The length of the effective Itinerary can be customized according to the workpiece. The standard model can weld up to 6m, while the extra-long model can weld up to 15m, can be meet the welding needs of extra-long plates butt or longitudinal seams inside cylinders.

It mainly consists of a main frame, pressure beam, crossbeam guide rail mechanism, welding torch mechanism, piano key pneumatic clamp, welding mandrel, pneumatic centering mechanism, feeding rack and electrical control system.

It uses pneumatic or hydraulic drive, with each clamping beam equipped with an independent cylinder/hydraulic cylinder. The clamping force can be adjusted in real time via a proportional valve and set in segments on the touch screen. During welding, the clamping force can be automatically adjusted according to changes in heat input to prevent deformation.

It is mainly used for butt welding of flat plates made of carbon steel, stainless steel, titanium alloy, aluminum alloy, etc., and is suitable for longitudinal seam welding of medium and thin plate cylinders or plates with a thickness of 1.0-12mm. If an end-opening design is chosen, it can also be used for internal longitudinal seam welding of the cylinder.

For materials requiring high corrosion resistance, such as stainless steel and nickel-based alloys, TIG welding is recommended (aesthetically pleasing results, no spatter); for carbon steel and low-alloy steel, MIG/MAG welding is recommended (high efficiency).

Cylinder diameter range: Φ500-6000mm, larger sizes can be customized. Half-pipe specifications: width 30-200mm, thickness 2-8mm. Different half-pipe specifications can be quickly adapted by changing the welding torch clamping mechanism and adjusting the tracking system parameters.

The system uses a laser sensor to scan the junction of the half-pipe and the cylinder, identifying the weld position in real time. It can automatically compensate for problems such as bending deviation of the half-pipe, ellipticity of the cylinder, and uneven assembly gap, guiding the welding torch to track precisely and preventing weld deviation.

It is mainly used in industries such as chemical, pharmaceutical, food, and heat exchange equipment. It is used to weld heat-tracing or jacketed half-pipes to the outer wall of a cylindrical shell to achieve the tank's heating or cooling function. The half-pipe cross-section is usually semi-circular and is connected to the cylindrical shell via fillet welds.

Single-torch welding is suitable for small-diameter or circumferential welds requiring precise control (such as small pipes and thin-walled parts). Double-torch welding allows for symmetrical distribution and simultaneous welding of two circular welds (such as two reinforcing rings on a vessel), or a front-to-back arrangement with one torch for the root pass and one for the cap pass, increasing efficiency by 50%-100% compared to single-torch welding.

Customizable. Standard welding rotator driven type: diameter Φ200-6000mm, length ≤15m, load ≤50t. Vertical chuck type: diameter Φ500-3000mm, height ≤3m, load ≤10t. Specific parameters are designed to match the workpiece weight and size.

Horizontal machines are suitable for long cylindrical parts (such as hydraulic cylinders and pipes). The workpiece is placed horizontally and rotated by a welding rotator, facilitating support along its length.
Vertical machines are suitable for short and thick workpieces (such as small pipes, flanges, and tank heads). The workpiece is clamped vertically by a chuck, saving space and facilitating assembly.
The choice of which structure to use depends primarily on the workpiece's length-to-diameter ratio, clamping convenience, and available space.

Industries include containers, food machinery, hydraulic cylinders, pipe flanges, storage tanks, plumbing pipes, oil pipelines, nuclear storage tanks, construction machinery, central air conditioning, heat exchangers, and tube sheet welding.
Weldable materials include carbon steel, stainless steel, aluminum alloys, titanium alloys and copper.
Single-torch or double-torch welding methods can be provided upon request.

Yes. An extended welding torch or right-angle welding torch is required to extend into the inside of the flange. The torch movement mechanism also needs to have a small-angle oscillation function. For small-diameter pipes, a rotating workpiece + fixed welding torch method can be used to ensure the inside weld is accessible.

A self-centering three-jaw chuck is used to clamp the pipe, and the flange is fixed by an end-face positioning and clamping mechanism. Before clamping, the perpendicularity is checked using a laser alignment instrument. The system automatically adjusts the chuck angle or prompts for manual correction to ensure that the flatness of the flange after welding is ≤0.5mm.

Depending on the model's structure, it is suitable for pipe diameters of Φ300-1000mm, and can be customized for expansion. Different pipe diameters can be accommodated by changing the chuck or clamps. Smaller pipe diameters require a high-speed rotating mechanism to control the linear speed, while larger pipe diameters require reinforced support.

It is suitable for various types of connections, including pipe to flange, pipe to elbow, pipe to tee, pipe to pipe butt joints, and corner joints. By changing the welding torch angle and clamping fixtures, it can quickly adapt to the welding needs of different connection types, such as circumferential or fillet welds, making one machine a multi-purpose device.

You can choose from major international brands such as FANUC, KUKA, ABB, and Yaskawa. The selection will be based on your budget, after-sales preferences, and existing production line control system. We can provide a full range of compatible solutions.

The software imports the workpiece's 3D model , automatically identifies cutting features, and generates the optimal cutting path and robot program. It enables offline teaching, significantly reducing downtime for debugging, and is especially suitable for mass production of complex workpieces.

Gantry type offers good rigidity and high precision, suitable for cutting large-format flat panels and large vessel heads, but they require a large footprint and expensive. L-arm type is flexible and require less space, suitable for pipe and cylinder ends, and for operations in confined spaces. The choice depends on the workpiece size, shape, and available space.

Laser, plasma, and flame cutting are available. Laser cutting offers high precision and a small heat-affected zone, making it suitable for thin stainless steel and aluminum sheets. Plasma cutting is fast and moderately cost-effective, suitable for medium to thick carbon steel and stainless steel sheets. Flame cutting is suitable for beveling thick carbon steel sheets (>20mm) and offers the lowest cost.

It can be used to cut holes, pre-weld beveling, intersection lines and other shapes in products such as vessel heads, cylinders, pipes and plates. Perfectly suited for surface cutting of any shape in metal materials such as carbon steel, stainless steel, aluminum, and galvanized steel, including various irregularly shaped parts.

Yes. Through the movement of the crossbeam and the lateral movement of the cutting torch, the entire area of the vessel head can be covered. The max hole diameter is limited by the gantry span and the torch stroke, typically reaching Φ1000-2000mm. Extra-large cutting hole can be customized with extended stroke.

Optional plasma power supplies from Hypertherm, Thermal Dynamics, Kelbe, or other well-known brands are available. Employs a high-precision cutting torch, height controller and closed-loop gas flow control. The surface roughness of the cut surface can reach Ra12.5-25μm, with a small heat-affected zone, less slag, and most bevels can be directly welded without further processing.

Suitable for ferrous metals such as low-carbon steel, medium-carbon steel, and high-strength steel. The standard configuration includes a plasma cutting system with a max cutting thickness of 50mm (depending on power supply). For thicker plates, a flame cutting configuration can be customized, with a max thickness of up to 200mm.

It can perform arbitrary planar curve cutting (such as flat plate cutting, pipe end opening) and pre-welding beveling of any shape (Y-type, X-type, K-type). It is suitable for six types of national standard heads: EHA (standard elliptical), EHB (hemispherical), THA (disc-shaped), THB (folded-edge conical), CHF (flat-bottom), and CH (conical).

It enables fully digital communication, and the power supply automatically adjusts the pulse current, base current, wire feed speed, and oscillation parameters according to the welding torch position. It can store more than 100 welding programs, ensuring accurate reproduction of welding processes for complex workpieces (such as those with different wall thicknesses and materials).

Yes. By selecting matching filler material (such as 309L stainless steel welding wire) and optimizing welding parameters (heat input biased towards the carbon steel side), and by pre-setting a dual-temperature zone control program in the MK series power supply, good fusion of dissimilar materials and controllable dilution rate can be ensured.

Integrated wire feeders are integrated into the welding torch, providing a short and stable wire feeding path, suitable for small pipe diameters and complex locations, but the welding torch is slightly heavier. External wire feeders have lightweight welding torches, suitable for long-term operation, but the wire feeding distance is longer, and a push-pull wire device is required for soft wires such as aluminum welding wire.

Autofusion welding is suitable for thin-walled pipes (wall thickness ≤ 2mm), requires no wire feeding, is simple to operate, and produces aesthetically pleasing welds. Filler wire welding is suitable for medium-thick-walled pipes, improving weld formation, filling assembly gaps, and reducing cracking tendency. The choice depends on the pipe wall thickness, material, and joint requirements.

The standard welding torch is suitable for pipe diameters from Φ19.05mm to Φ324mm. By changing the clamping molds of different specifications, larger or smaller pipe diameters can be covered. The specific selection needs to be determined based on the outer diameter and wall thickness of the pipe to ensure sufficient internal space in the welding torch.

The welder is compact and lightweight, equipped with a portable power supply, and features a user-friendly and intuitive English interface. Welding programs can be pre-programmed and stored; for production, simply call up the recipe and start with a single button.

It employs all-position pulse TIG welding technology, enabling one-time welding of non-rotating pipe circular seams. It is easy to operate, the weld appearance is excellent, full penetration and no porosity or slag inclusions, and can meet the stringent requirements of the nuclear power industry. The welder is also easy to carry.

The weldable wall thickness range is 6mm-114.3mm, suitable for welding thin-walled pipes (≤3mm), with high efficiency and aesthetically pleasing results.

Widely used in industries such as chemical, food, engineering installation, boiler, military, and nuclear power. These fields have extremely high requirements for pipe welding quality, cleanliness, and reliability. All-position TIG welding can achieve high-precision, traceable pipe connections.

Standard configuration is water cooling. Water cooling (circulating water flow rate 2-5L/min) is suitable for high current, long-term welding, and can achieve 100% continuous operation.

It adopts a three-jaw and pneumatic expansion mandrel positioning system. The torch body has a built-in wire feeding structure, which can realize both filler wire welding and non-filler wire welding. The welding wire spool uses a 1kg spool, and the tungsten electrode uses a standard diameter Φ2.0-Φ3.2 tungsten electrode.

It is suitable for high and low pressure vessels, boilers, and heat exchangers. It can achieve tube flat-head and tube extension welding, and can be filled with filler wire or self-fusion. It is suitable for tube diameters of Φ16-76mm, and has a wider range of applications.

Self-fusion type is specifically designed for low-pressure vessels. It uses tube flat-head and does not require filler wire. It is fast and the weld appearance is excellent. Suitable for thin-walled tubes (≤1.5mm).