PholarWeld Automation Equipment Co., Ltd.

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Robot Laser Cutting Machine_2
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Robot Laser Cutting Machine_2
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Product pictures

Plasma Cutting Metal Plate Pipe Machine Robot Auto Cutter


This product is a specialized piece of equipment designed by our company to meet the needs of users for workpiece cutting and processing. It is perfectly applicable to the cutting of any shape and surface of metal materials such as carbon steel, stainless steel, aluminum plate, and galvanized plate, such as pre-welding beveling and hole opening of various pipes, plates, and vessel head. Plasma cutting processes is available, as well as gantry and L-arm structures. It is equipped with embedded offline programming software, offline teaching, automatic point finding, automatic tracking, and visual tracking, truly realizing the intelligent and automated production of end cap cutting and greatly improving work efficiency.

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Introduction

Flexible Leasing & Sales

Breaking away from the single sales model, we offer diversified solutions combining "equipment sales + flexible leasing".

Non-standard customization

We provide professional non-standard equipment customization services to address customers' specific workpiece materials and complex process pain points.

Special Builds

If you have unique requirements, we offer special design options tailored to your specific requests.

Competitive Advantage

Wide workpiece applicability:Cuts any shape surface of various metal materials, including hole cutting on plates/cylinders/pipes, saddle mouths and intersection lines of pipes, and beveling or hole opening on various vessel head.
Offline programming capability:Comes with offline programming software embeddable into multiple 3D design platforms. Handles butterfly, spherical and other heads of different sizes. Automatically identifies heads, locates slits, and generates motion trajectories and programs – eliminating manual teaching for intelligent manufacturing.
Flexible processing solution:Provides continuous cutting, high efficiency, high electro-optical conversion rate, strong equipment stability, small heat-affected zone, clean and strong kerf, low running cost, and easy-to-learn programming. An essential flexible processing solution for producing high-quality parts.
3D stereo cutting function:With a 3D laser cutting system and lightweight anti-collision cutting head, it performs 3D stereo cutting, ideal for metal part stereo cutting, flexibly combining robots and lasers.
Industry-leading productivity:A high-strength robotic arm and advanced servo control technology improve each axis’s speed and acceleration/deceleration, reducing motion operation time by over 50% – delivering the industry’s highest productivity.
Automatic brake for safety:A brake is mounted on the robot’s motor drive shaft. It automatically engages during power failure to prevent hazards.
High precision & easy operation:Cuts vessel head from Φ500 to Φ4000 mm, with hole diameters Φ20–Φ300 mm. Gantry movement speed is infinitely adjustable, driven by a servo motor (robot collaborative). Ensures high machining precision and convenient operation, meeting automated cutting needs.
Multiple structural options:Based on workpiece and site conditions, choose from gantry, L-arm, or fixed type to perfectly match production requirements.

Supporting equipment:

Cutting Robot

The robots equipped with this equipment can be selected from FANUC, YASKAWA, ABB, and KUKA, it can cope with high inertia loadings, the design of built-in cable & toolbox integration can strengthen the arm rigidity, can achieve vibration-free positioning, and intelligent functions such as built-in visual functions or force sensors, the production efficiency can be improved by high-speed and high-precision welding operations.

FANUC Robot

Application

Gantry Side-beam Auto Welding Equipment
Gantry Side-beam Auto Welding Equipment
Cylinder Coil Pipe Auto Welding Equipment
Cylinder Coil Pipe Auto Welding Equipment
Auto Plate Butt Welding Machine Configuration
Auto Plate Butt Welding Machine Configuration
Gantry Side-beam Auto Welding Equipment
Gantry Side-beam Auto Welding Equipment

Faqs

  • What types of automated equipment does your company primarily sales?

    Our company specializes in the research, development, manufacturing, installation, and sales of various automated plasma welding equipment, deep penetration welding equipment, robotic welding stations, wear-resistant surfacing equipment, welding auxiliary equipment, robotic cutting workstations, grinding and polishing machines, automatic coiling pipe machines, and non-standard automated production lines. We also handle and act as an agent for various import and export businesses.

  • What after-sales services are provided for this equipment?

    Our company provides comprehensive after-sales services, covering equipment commissioning, parameter optimization, operator training, and long-term maintenance. In case of emergency malfunctions, we promise to provide remote guidance within 24 hours. We also conduct regular follow-up visits, spare parts supply, and technical consultation services to ensure your production runs smoothly.

  • Can I visit your company to observe equipment operation or perform trial welding?

    Yes. We welcome customers to visit our factory and observe equipment demonstrations. If needed, we can arrange trial welding using actual workpieces provided by you to verify the equipment's process effectiveness and weld quality.

  • How much more efficient is automated welding equipment compared to manual welding?

    Automated welding equipment can operate continuously for 24 hours. For the same weld specifications, the time required is reduced by 2-3 hours compared to manual welding, increasing efficiency by over 60%. For example, a job that would take 3 skilled welders 3 days to complete can be finished with high quality in 1 day by a single welding robot, while also reducing wire and gas consumption by 20%-40%. Overall, automated welding can reduce labor costs by approximately 60%.

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