PholarWeld Automation Equipment Co., Ltd.

Reactor Coil Pipe Automatic Welding Machine

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reactor coil automatic welder PholarWeld
Heat Exchange Coil automatic welding machine PholarWeld
Heat Exchange Coil automatic welder PholarWeld
reactor coil automatic welder PholarWeld
Heat Exchange Coil automatic welding machine PholarWeld
Heat Exchange Coil automatic welder PholarWeld

Reactor Coil Pipe Welding Machine Tig Mig Welder Heat Exchange


Weld-technology:Half coil pipe filet welding outside cylinder, it can be equipped with TIG or MIG/MAG welding and other welding technologies.

Applicable Products:Pressure vessel, Reactor, heat exchanger, etc.

Welding wire:The wire material should match up the material of the workpiece. TIG wire can use 1.0 or 1.2mm spool wire and unit spool weight is 15kg. The welding wire should be properly kept and protected to avoid moisture and bending, otherwise the quality of welding seam and the stability of wire feeding would be effected.

Protective gas:TIG torch uses argon & hydrogen mixed gas (95% Ar & 5% H2), MIG torch uses argon & dioxide mixed gas (98% Ar & 2% CO2) with solid-core wire, or CO2 shield gas with flux-core wire.

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Introduction

Flexible Leasing & Sales

Breaking away from the single sales model, we offer diversified solutions combining "equipment sales + flexible leasing".

Non-standard customization

We provide professional non-standard equipment customization services to address customers' specific workpiece materials and complex process pain points.

Special Builds

If you have unique requirements, we offer special design options tailored to your specific requests.

Specification


Workpiece parameter
Workpiece diameter(mm)φ800~3000
Workpiece length(mm)Single section less than 2500mm
MaterialCarbon steel,stainless steel
Thickness3mm or more
Welding formCylinde half pipe fillet welding

Competitive Advantage

Equipped laser scan welding seam tracking system
Keep the welding torch in right position to ensure continuous welding path without sharp turns.
Self-developed laser generator base has better heat dissipation and higher stability and good effect for laser power performance.
One-click solution is provided for the detection of inspection range, inspection capability and common problems during welding.
Real-time correction of welding seam deviation, intelligent real-time tracking, accurate guidance of welding torch for auto welding.
It can effectively solve problems caused by welding seam deviation and ensure the perfect welding form.

Application

Gantry Side-beam Auto Welding Equipment
Gantry Side-beam Auto Welding Equipment
Cylinder Coil Pipe Auto Welding Equipment
Cylinder Coil Pipe Auto Welding Equipment
Auto Plate Butt Welding Machine Configuration
Auto Plate Butt Welding Machine Configuration
Gantry Side-beam Auto Welding Equipment
Gantry Side-beam Auto Welding Equipment

Faqs

  • What types of automated equipment does your company primarily sales?

    Our company specializes in the research, development, manufacturing, installation, and sales of various automated plasma welding equipment, deep penetration welding equipment, robotic welding stations, wear-resistant surfacing equipment, welding auxiliary equipment, robotic cutting workstations, grinding and polishing machines, automatic coiling pipe machines, and non-standard automated production lines. We also handle and act as an agent for various import and export businesses.

  • What after-sales services are provided for this equipment?

    Our company provides comprehensive after-sales services, covering equipment commissioning, parameter optimization, operator training, and long-term maintenance. In case of emergency malfunctions, we promise to provide remote guidance within 24 hours. We also conduct regular follow-up visits, spare parts supply, and technical consultation services to ensure your production runs smoothly.

  • Can I visit your company to observe equipment operation or perform trial welding?

    Yes. We welcome customers to visit our factory and observe equipment demonstrations. If needed, we can arrange trial welding using actual workpieces provided by you to verify the equipment's process effectiveness and weld quality.

  • How much more efficient is automated welding equipment compared to manual welding?

    Automated welding equipment can operate continuously for 24 hours. For the same weld specifications, the time required is reduced by 2-3 hours compared to manual welding, increasing efficiency by over 60%. For example, a job that would take 3 skilled welders 3 days to complete can be finished with high quality in 1 day by a single welding robot, while also reducing wire and gas consumption by 20%-40%. Overall, automated welding can reduce labor costs by approximately 60%.

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