PholarWeld Automation Equipment Co., Ltd.

Pipeline Production Line

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Pipeline Production
Pipeline Production Line
Pipeline Production
Pipeline Production Line

Pipeline Production Line Pipe Tube Automatic Manufacturing Welding


The pipeline prefabrication & welding production line is integrated pipe section pretreatment,straight pipe conveying, cutting stock, bevel processing, pipe sections coupling,automatic welding, pipe section post-processing and other multi functions. The production line combines advanced mechanical, control, hydraulic, transmission, cutting and welding technologies in domestic and oversea market. By supporting advanced CNC automation equipment and high efficient automatic welding machine, strengthens the pipeline prefabrication in factory, effectively improve welding quality and production efficiency.

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Introduction

Flexible Leasing & Sales

Breaking away from the single sales model, we offer diversified solutions combining "equipment sales + flexible leasing".

Non-standard customization

We provide professional non-standard equipment customization services to address customers' specific workpiece materials and complex process pain points.

Special Builds

If you have unique requirements, we offer special design options tailored to your specific requests.

Technological Advantages

CNC Intersection Line Cutting: Utilizing CNC intersection line cutting equipment enables one-time material cutting and various intersection line opening and beveling processes.
High-Speed Beveling Machine: Employing a high-speed beveling machine effectively improves the efficiency and quality of beveling and assembly.
Automatic Conveying: The material conveying system enables automatic conveying and loading/unloading of pipe sections and fittings.
Automated Welding: Various types of automated welding machines improve welding efficiency and quality, reduce the skill requirements for welders, and alleviate the labor intensity of workers.
PLC Control:The entire line uses PLC control combined with a human-machine interface, making operation simple and easily expandable.

Scope of Application

Applicable Industries: Petroleum, chemical, boiler, shipbuilding, nuclear power, electric power, pharmaceutical, construction, etc.; Applicable Fields: Prefabrication of process piping and equipment connections;
Applicable Joint Types: Pipe to pipe, pipe to fitting, fitting to fitting, and other joint types;
Applicable Materials: Carbon steel, alloy steel, low-temperature steel, heat-resistant steel, and stainless steel, etc.;
Applicable Welding Methods: TIG, MIG/MAG, SAW, PLASMA, and other methods to meet the welding needs of different materials, wall thicknesses, and pipe diameters;
Applicable Pipe Diameter Range: DN50~DN1220 (2"~48") (can be designed according to user requirements); Single-line design production capacity: 300,000~1,000,000 inch diameters/year (depending on equipment configuration).

Application

Gantry Side-beam Auto Welding Equipment
Gantry Side-beam Auto Welding Equipment
Cylinder Coil Pipe Auto Welding Equipment
Cylinder Coil Pipe Auto Welding Equipment
Auto Plate Butt Welding Machine Configuration
Auto Plate Butt Welding Machine Configuration
Gantry Side-beam Auto Welding Equipment
Gantry Side-beam Auto Welding Equipment

Faqs

  • What types of automated equipment does your company primarily sales?

    Our company specializes in the research, development, manufacturing, installation, and sales of various automated plasma welding equipment, deep penetration welding equipment, robotic welding stations, wear-resistant surfacing equipment, welding auxiliary equipment, robotic cutting workstations, grinding and polishing machines, automatic coiling pipe machines, and non-standard automated production lines. We also handle and act as an agent for various import and export businesses.

  • What after-sales services are provided for this equipment?

    Our company provides comprehensive after-sales services, covering equipment commissioning, parameter optimization, operator training, and long-term maintenance. In case of emergency malfunctions, we promise to provide remote guidance within 24 hours. We also conduct regular follow-up visits, spare parts supply, and technical consultation services to ensure your production runs smoothly.

  • Can I visit your company to observe equipment operation or perform trial welding?

    Yes. We welcome customers to visit our factory and observe equipment demonstrations. If needed, we can arrange trial welding using actual workpieces provided by you to verify the equipment's process effectiveness and weld quality.

  • How much more efficient is automated welding equipment compared to manual welding?

    Automated welding equipment can operate continuously for 24 hours. For the same weld specifications, the time required is reduced by 2-3 hours compared to manual welding, increasing efficiency by over 60%. For example, a job that would take 3 skilled welders 3 days to complete can be finished with high quality in 1 day by a single welding robot, while also reducing wire and gas consumption by 20%-40%. Overall, automated welding can reduce labor costs by approximately 60%.

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